PROCESS Worldwide – a professional trade magazine focused on the process industry – has published an article highlighting how pharmaceutical manufacturer CSL Behring uses dynamic process simulation to optimize complex production processes. The article describes how digital simulation tools are applied to create a virtual representation of the company’s manufacturing operations, enabling engineers and planners to better understand process interactions and anticipate potential bottlenecks. By integrating real operational data into the simulation platform, CSL Behring can analyze different production scenarios, evaluate resource utilization, and improve planning accuracy.

Read the full article on PROCESS Worldwide or a brief summary below.

Pharmaceutical manufacturing is a highly complex environment where countless processes, machines, and resources must work together seamlessly. In the article, CSL Behring demonstrates how dynamic process simulation can transform the way such facilities are planned and operated. At its production site in Marburg, the company uses advanced simulation tools to create a digital representation of its manufacturing processes. This virtual model allows engineers and planners to analyze operations in detail and predict how changes in production schedules, equipment availability, or maintenance activities will affect the entire plant.

Rather than relying on static planning methods like spreadsheets, CSL Behring integrates real operational data into the simulation platform INOSIM Foresight. This creates a continuously updated model that can forecast future plant behavior – almost like a digital “crystal ball.” By identifying bottlenecks, waiting times, and capacity limitations before they occur, the company can make better decisions about resource allocation, maintenance planning, and workforce scheduling.

The approach not only improves day-to-day operational efficiency but also supports long-term strategic planning, such as ramping up new facilities or evaluating investments in additional capacity. CSL Behring’s experience shows how digital tools can provide deeper insights into complex pharmaceutical processes and significantly enhance productivity.

The article explores how this technology works in practice and why simulation is becoming an essential tool for modern process industries.

Please visit PROCESS Worldwide to read the full article or contact us to gain access.

Did you know we have received the “Best of Industry Award” in 2025 for our innovative product Foresight? Now you do.

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